{"id":52127,"date":"2020-09-01T18:41:52","date_gmt":"2020-09-01T16:41:52","guid":{"rendered":"https:\/\/lohmann-breeders.com\/troubleshooting-in-the-hatchery-how-to-perform-an-egg-breakout\/"},"modified":"2020-09-01T18:41:52","modified_gmt":"2020-09-01T16:41:52","slug":"troubleshooting-in-the-hatchery-how-to-perform-an-egg-breakout","status":"publish","type":"post","link":"https:\/\/lohmann-breeders.com\/zh-hans\/troubleshooting-in-the-hatchery-how-to-perform-an-egg-breakout\/","title":{"rendered":"\u201cTroubleshooting in the hatchery\u201d \u2013 how to perform an egg breakout?"},"content":{"rendered":"<em><strong>Breakout analyses are useful hatchery management procedures that provide valuable information by helping to relate\r\nproblems to the breeder flock, egg handling procedures and\/or the hatchery<\/strong><\/em>\r\n\r\n<br><br><br>\r\n\r\nThere are three different procedures for\r\nbreakout analysis that can be implemented\r\nby a quality control employee. Each of the\r\nmethods has advantages and disadvantages. The data recorded should be used to\r\ncontinuously control the production procedures and aid in finding room for improvement. If a database has been built up, it can\r\nbe used for quick and precise troubleshooting should problems occur.<br><br><br>\r\n\r\n<strong>Fresh egg breakout<\/strong><br><br>\r\n\r\nThe quickest way to estimate the fertility in\r\na breeder flock is a fresh egg breakout. The\r\neggs can be cracked open just after lay or\r\nupon arrival at the hatchery. The disadvantages of this breakout method are the loss\r\nof valuable hatching eggs and possible errors of prediction due to the relatively small\r\nsample size (usually 100 eggs per flock). It is\r\ntherefore recommended to limit the use of\r\na fresh egg breakout to situations where a\r\nquick fertility check is required.<br><br>\r\n\r\n\u2022\t Planning the first setting of eggs from a\r\n young flock.<br><br>\r\n\u2022\t Problem flocks.\r\nInfertile and non-incubated fertile eggs can\r\nbe differentiated quite precisely after some\r\npractical training. Guidelines and pictures\r\ncan be found in the Hatchery Management\r\nGuide of <strong>LOHMANN TIERZUCHT<\/strong>, which is\r\navailable upon request. <br><br><br>\r\n\r\n\r\n\r\n<strong>Candling breakout<\/strong><br><br>\r\nThe candling breakout analysis offers the\r\nhighest accuracy in determining fertility. It is also useful in recording other sources of\r\nbreeder flock or egg handling failures such\r\nas, early mortality, cracked eggs or eggs set\r\nupside down. It is therefore a good tool to\r\nmonitor the week-to-week status of the\r\nbreeder flocks.<br><br>\r\n\r\nAdditionally, the candling percentage allows quite a precise prediction of the expected hatch of saleable chicks. As candling is usually done at days 9\u201310, there is\r\ntime to react (e.g. rearrange settings, reschedule shipments and to detect causes\r\nand find solutions to the same) if a high\r\nnumber of clear eggs is observed. The size\r\nof the sample should be four to six trays of\r\none flock (at least 600 eggs) from different\r\nlocations inside one setter. This sampling\r\nprocedure is not only important to avoid\r\nbiased results caused by incubation conditions, but also by farm conditions. The eggs\r\non subsequent trays might be of different\r\nquality than the average of one farm. <br><br><br>\r\n\r\n\r\n<strong>Hatch debris breakout<\/strong><br><br>\r\nMost often performed in hatcheries is\r\nthe breakout on hatch days which is also\r\nknown as hatch debris breakout. Although\r\nit gives a full picture about the pattern of\r\nembryo mortality, infertile eggs and those\r\ncontaining early dead embryos are more\r\ndifficult to distinguish. Another disadvantage is the time delay of usually four weeks\r\n(three weeks incubation + one week storage) between the date of lay and the\r\nbreakout. A hatch debris breakout should\r\nbe done every hatch day or just monthly\r\nin order to build up a database.\r\n<br><br><br>\r\n\r\n<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/lohmann-breeders.com\/media\/2020\/09\/j62.jpg\" alt=\"\" width=\"559\" height=\"800\" class=\"imgcenter\" \/><br>\r\n<em><strong>LOHMANN TIERZUCHT Hatchery<br>\r\nManagement Guide<\/strong><\/em>\r\n<br><br><br>\r\n\r\n\r\n \u2022\t To perform a hatch debris breakout,\r\n one should take out four to six hatcher\r\n baskets of one flock from different\r\n positions in one hatcher.<br><br>\r\n\u2022\t Remove all unhatched eggs and place\r\n them on pulp trays.<br><br>\r\n\u2022\t Record the number of dead chicks and\r\n culls left in the basket.<br><br>\r\n\u2022\t Classify the unhatched eggs into\r\n appropriate categories, as Infertile,\r\n Early dead (day 1\u20137), Mid-dead\r\n (day 8\u201317), Late dead (>18), Pipped\r\nand Contaminated.<br><br>\r\n\u2022\t Additionally, the eggshell should be\r\n assessed and cracked eggs also\r\n recorded.\r\n<br><br><br>\r\n\r\n\r\nAs already mentioned, the differentiation\r\nbetween infertile eggs and very early dead\r\nbirds is difficult as the blastodisc is often\r\nundetectable. One therefore needs to assess the appearance of the yolk and the\r\nalbumen. If the egg still looks like a \u201ctable egg\u201d on the day of hatch, it was most\r\nprobably infertile. If you deal with very\r\nearly dead germs, the colour of the yolk\r\nwill change slightly, yolk membrane will\r\nweaken and the albumen will be thinner.<br><br>\r\n\r\n\r\nThe content of eggs containing embryos\r\nwhich died during the second week of incubation will often appear black due to the\r\nbreakdown of blood. Be careful not to classify these eggs as contaminated as long as\r\nthey do not emit an odour. If breakouts are\r\ndone regularly with an adequate sample\r\nsize, the use of more categories (day 1\u20132,\r\nday 3\u20134, Malformation, Malposition, Internally pipped, Pipped alive vs. dead, etc.)\r\ncan provide additional information, which\r\nmight be overseen when using a more\r\nsimple approach. All results from breakout\r\nanalyses should be expressed as percentage\r\nof the eggs set, e.g. for three early dead chicks\r\nin a tray of 150 eggs, the result would be\r\n2 %. The breakout data should be analysed\r\nusing standards based on the results of the\r\nindividual hatchery. From time to time, the\r\nstandards should be compared to results\r\nachieved in other hatcheries. If you notice\r\nelevated percentages in single categories, have a look at the appendix of the <strong>LOHMANN TIERZUCHT <\/strong>Hatchery Management Guide where you will find a comprehensive list of probable causes. The\r\nTechnical Service Team at <strong>LOHMANN TIERZUCHT<\/strong> is available to assist you with the\r\nset-up of a breakout routine and\/or by the\r\ninterpretation of the results.<br><br>\r\n\r\n<em>Robert Schulte-Dr\u00fcggelte<\/em><br><br>\r\n\r\n\r\n<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/lohmann-breeders.com\/media\/2020\/09\/p64.jpg\" alt=\"\" width=\"800\" height=\"499\" class=\"imgcenter\" \/><br><br>\r\n\r\n<em><strong>Example of a detailed hatch debris breakout sheet<\/strong><\/em>\r\n\r\n<br><br><br>\r\n\r\n<strong>Troubleshooting and breakout rules:<br><br>\r\n1. If a problem occurs, check the basic farm, transport and hatchery procedures first.<br><br>\r\n2. Collect breakout data regularly \u2013 also from good hatching flocks \u2013 to create your\r\nown database. Keep the records simple enough. You need to work with them.<br><br>\r\n3. Do not take action just because of the results of one breakout. Check the same\r\nflock again incubated in a different machine or vice-versa.<br><br>\r\n4. Assure good communication along the production chain, especially between\r\nthe breeder farms and hatchery. This may not prevent problems, but significantly\r\nminimise their economic impact.<\/strong>\r\n\r\n<br><br>\r\n\r\n\r\n<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/lohmann-breeders.com\/media\/2020\/09\/j65.jpg\" alt=\"\" width=\"800\" height=\"496\" class=\"imgcenter\" \/><br>\r\n\r\n<em><strong>Embryonic development at day 3 + 10 hours<\/strong><\/em>\r\n\r\n<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/lohmann-breeders.com\/media\/2020\/09\/j64.jpg\" alt=\"\" width=\"800\" height=\"495\" class=\"imgcenter\" \/> <br>\r\n\r\n<em><strong>Embryonic development at day 11 + 10 hours<\/strong><\/em>","protected":false},"excerpt":{"rendered":"Breakout analyses are useful hatchery management proced [&hellip;]","protected":false},"author":15,"featured_media":52129,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2335],"tags":[],"class_list":["post-52127","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-poultry-news-zh-hans","issue-2013-1-zh-hans-2","yeararchive-2013-zh-hans"],"acf":[],"yoast_head":"<title>\u201cTroubleshooting in the hatchery\u201d \u2013 how to perform an egg breakout? 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